Achilles Rupture Recovery

Sol’s Achilles Tendon Physio Rehab
(ATR: Sunday, October 19th, 2025)
Medical disclaimer (click to close)

This ‘catalogue’ of physical therapy exercises represents a chronological record of my own personal rehab program, as put together by Dr. Chris Smith, the Achilles tendon sport rehab professional behind Achilles.Rebuild; this was collated for me, personally, reflecting my individual case and progress.

Please do not try using this program on your own; anyone recovering from an Achilles tendon rupture should be instructed by / in the care of a medical professional / physical therapist; if you do not have such resources available locally, I recommend getting in touch with Chris to look into possible options available to help you recover under remote professional supervision.

I have made this information available purely as part of a personal recovery journal.

Note: some may feel that my transition from boot-to-shoe was slow … this was a personal choice, based on my somewhat ‘conservative risk-talking’ mentality, and not a requirement or result of the Achilles.Rebuild program.

Phase 1 (w5-12): PT with the boot

light mobility / lower body strengthening whilst still in the VACOped

Ankle Mobility Program (1)

SetsVolumeExercise
12-5minMassage scar tissue
– avoid open incisions
120 repsAnkle pump – knee bent
– foot stays in plantar flexion
120 repsActive inversion / eversion
– foot stays in plantar flexion
14 repsSeated ankle plantarflexion stretch
– 15 sec holds
215 repsToe Yoga
215 repsFoot doming
38 repsAnkle eversion isometric
– 3 sec holds
38 repsAnkle inversion isometric
– 3 sec holds
38 repsAnkle plantarflexion isometric
– 3 sec holds

Notes on the ‘Ankle Mobility Program (1)’ unit:

– start: 4w 5d post-injury (20th Nov ’25)
– to be done once-twice a day
– movements should always be slow & controlled
– max. 2/10 intensity stretch into dorsiflexion

Lower Body Strengthening (1)

SetsVolumeExercise
38Heel elevated goblet squat
38Kettlebell Rumanien Dead Lift (RDL)
312Glute Bridge
– 3 sec hold
312Bent knee side plank
312Supine resisted hip flexion
330secWall sits
– 90° leg angle, weight on heel
312Single leg supported calf raise
ONLY the unaffected leg
straight legs
312Single leg supported calf raise
ONLY the unaffected leg
bent legs

Notes on the ‘Lower Body Strengthening (1)’ unit:

– start: 4w 6d post-injury (21st Nov ’25)
– to be done once every 2-3 days
– movements should always be slow & controlled
– start with easy, low weights, increasing slowly
– any sharp pains, stop immediately!
– swelling / stiffness can indicate weights too high

Ankle Mobility Program (1a)

SetsVolumeExercise
12-5minMassage scar tissue
– avoid open incisions
120 repsAnkle pump – knee bent
– foot stays in plantar flexion
120 repsActive inversion / eversion
– foot stays in plantar flexion
14 repsSeated ankle plantarflexion stretch
– 15 sec holds
215 repsToe Yoga
215 repsFoot doming
38 repsEversion / inversion / plantar isos
– 3 sec holds
310 repsSeated, weighted calf raises
– 3 sec holds
38 repsBanded ev / inv / plantar
– 3 sec holds

Notes on the ‘Ankle Mobility Program (1a)’ unit:

– start: 6w 5d post-injury (5th Dec ’25)
– to be done once-twice a day
– movements should always be slow & controlled
– max. 2/10 intensity stretch into dorsiflexion

Ankle Mobility Program (1b)

SetsVolumeExercise
12-5minMassage scar tissue
– avoid open incisions
120 repsAnkle pump – knee bent
– foot stays in plantar flexion
120 repsActive inversion / eversion
– foot stays in plantar flexion
38 repsEversion / inversion / plantar isos
– 3 sec holds
310 repsSeated, weighted calf raises
– 3 sec holds
38 repsBanded ev / inv / plantar
– 3 sec holds

Notes on the ‘Ankle Mobility Program (1b)’ unit:

– start: 8w 3d post-injury (17th Dec ’25)
– to be done once-twice a day
– movements should always be slow & controlled
– max. 2/10 intensity stretch into dorsiflexion

Ankle Mobility Program (1c)

SetsVolumeExercise
12-5minMassage scar tissue
– avoid open incisions
120 repsAnkle pump – knee bent
– foot stays in plantar flexion
120 repsActive inversion / eversion
– foot stays in plantar flexion
38 repsEversion / inversion / plantar isos
– 3 sec holds
310 repsSeated, weighted calf raises
– 3 sec holds
38 repsBanded ev / inv / plantar
– 3 sec holds
220 repsWeight shift progression
– in trainers / no affected leg back
330secMarch in place

Notes on the ‘Ankle Mobility Program (1c)’ unit:

– start: 10w 0d post-injury (28th Dec ’25)
– exercises targeted at walking / transitioning
– to be done once-twice a day
– movements should always be slow & controlled
– max. 2/10 intensity stretch into dorsiflexion

Ankle Mobility Program (1d)

SetsVolumeExercise
12-5minMassage scar tissue
– avoid open incisions
120 repsAnkle pump – knee bent
– foot stays in plantar flexion
120 repsActive inversion / eversion
– foot stays in plantar flexion
38 repsEversion / inversion / plantar isos
– 3 sec holds
310 repsSeated, weighted calf raises
– 3 sec holds
38 repsBanded ev / inv / plantar
– 3 sec holds
220 repsWeight shift progression
– in trainers
330secMarch in place
315 repsGait training: step through

Notes on the ‘Ankle Mobility Program (1d)’ unit:

– start: 11w 2d post-injury (6th Jan ’26)
– first exercise targeted at gait training
– to be done once-twice a day
– movements should always be slow & controlled
– max. 2/10 intensity stretch into dorsiflexion

Phase 2 (w13-22): walking 2.0

mobility / strengthening / gait and balance exercises to ‘wean me off the boot’, get me walking again and regain everyday low-level functionality

Ankle Mobility Program (2)

SetsVolumeExercise

Notes on the ‘Ankle Mobility Program (2)’ unit:

– start: w d post-injury
– to be done at least once a day
– movements should always be slow & controlled
– max. 2/10 intensity stretch into dorsiflexion

Ankle Strengthening (1)

SetsVolumeExercise

Notes on the ‘Ankle Strengthening’ unit:

– start: w d post-injury
– to be done once every 2-3 days
– movements should always be slow & controlled
– start with easy, low weights, increasing slowly
– any sharp pains, stop immediately!
– swelling / stiffness can indicate weights too high

Phase 3 (w23-xx): jump & run 2.0

Steady introduction of SLR variations as well as partial & full dynamic exercises to prepare for running

Morning Routine (2)

SetsVolumeExercise
12-5minMassage scar tissue
– avoid open incisions
120 repsAnkle pump – knee bent
– including ‘circle’ movement
130 repsSeated ankle dance
110 repsSeated calf raise
– unweighted or lightly weighted
110 repsAnkle plantarflexion stretch
– sit on heels / between heels
312 repsDouble leg calf raise
straight legs
– toes pointing outwards
312 repsDouble leg calf raise
bent legs
– toes pointing forwards
325 repsDouble leg calf raise – rebound var.
straight legs
– toes pointing forwards
34 repsBalance reach on unstable surface
– 3 sec holds
330sec🧗‍♂️ Hanging-from-bar
– active hang / back & shoulder unit
31 rep‘Slow-Mo Heel-to-Toe’ walking
115 repsStanding knee-to-wall stretch
– 3 sec holds

Notes on the ‘Morning Routine (2)’ unit:

– start: 22w 1d post-injury (23rd Mar ’25)
– a light, start-your-day-the-right-way program
– variable length (no excuses 😁):
– complete program approx. 40-45mins
– reduce sets from 3 to 2: approx 25-30mins
– reduce sets from 3 to 1: approx 15mins
– reduce volume by 25-50%: <10 mins
– all calf raises: 1-2s up / 1-2s hold / 2-3s down
– max. 2/10 intensity stretch into dorsiflexion
– 🧗‍♂️ non-Achilles.Rebuild climbing exercises

Ankle Strengthening (2)

SetsVolumeExercise
48 repsDLR with weights
312 repsTibialis raise / wall support
312 repsSLR supported / weighted
bent legs
33 repsBalance reach on unstable surface
– 3 sec holds
312 repsSLR supported / weighted
straight legs
312 repsBalance RDL + ‘row’
38 repsDLR isometric
330secBalance KB hand-offs

Notes on the ‘Ankle Strengthening (2)’ unit:

– start: 22w 1d post-injury
– to be done 3 times a week
– movements should always be slow & controlled
– start with easy, low weights, increasing slowly
– any sharp pains, stop immediately!
– swelling / stiffness can indicate weights too high